Brand - UNISTAR
Model - USJ6000W
Laser Source - Raycus, MAX
Meeting CE Standards in Terms of Quality & Safety
One-Year Limited Warranty for Entire Machine
Online (PayPal, Alibaba) / Offline (T/T, Debit & Credit Cards)
Global Logistics and International Shipping To Anywhere
I. Introduction
Portable handheld laser welding machines are innovative tools for precession welding in various industries. A handheld laser welding machine is a portable laser beam
welder that couples a high thermal energy light beam into an optical fiber turns it into parallel light through a collimating lens, focuses on the weldable metal parts, and
releases heat to join pieces of metal together.
A portable laser welder is an easy-to-move welding machine that works with a handheld laser welding gun to achieve the connection of metal joints indoors and outdoors,
which is user-friendly and easy to use for both beginners and professionals.
It is flexible and convenient to achieve non-contact welding of those difficult-to-weld parts. The manual laser beam welder can realize the spectrum separation on time and
energy, and create multi-beam welds at the same time, providing the conditions for highly precise welds compared with the traditional MIG & TIG welder, electric welder, and
more arc welders.

II、Handheld Laser Welder Pros & Cons
✔ Featuring with power is 6000 watts.
✔ Easy to move, flexible and convenient, enabling both indoor and outdoor welds.
✔ Fast welding speed, 2-10 times faster than traditional MMA, TIG and MIG welders.
✔ Straight and uniform welded seam, smooth and clean, deep penetration, small taper, no polishing required, save time and cost.
✔ Firm welded metal joints with no deformation and less scar.
✔ Less consumables, low energy consumption and long service life.
✔ User friendly, easy to use, safety, and environmentally friendly.
✔ Limited power compared to larger stationary laser welding systems.
✔ Operator skill is required to avoid weld defects.
✔ It can cost extra for ongoing servicing and maintenance.

III、Portable Fiber Laser Welding Machine Features
⇲ High laser energy density, small thermal effect area, not easy deformation, less or no subsequent processing.
⇲ All-in-one control cabinet with laser generator, power pack, industrial water chiller, controller, featuring with powerful, small footprint, and easy to move.
⇲ Easy spot, stitch, nail, butt, lap, splice, edge, stack, crimp, and tee welding.
⇲ Multiple detection and protection measures ensure long-term stable operation of the machine and avoid losses and injuries caused by unexpected conditions.
⇲ Non-contact processing, stress free, noiseless, no pollution to the environment, which belongs to the green processing.
⇲ High welded quality, smooth and clean appearance.
⇲ The communication function monitors all data of the laser.
⇲ The welder comes with a specific fiber to achieve the welding of tiny solder bumps.
⇲ High quality fiber laser beam, high conversion efficiency and therefore high speed, high aspect ratio, high strength.
⇲ Excellent spectral system minimizes energy loss to ensure that the laser energy of each fiber is almost the same.
⇲ The welder adopts optical fiber transmission, can realize remote welding, conveniently to equip with automatic welding workbench, manipulator, assembly line and
other equipment together to work. More uniform light spot and more beautiful solder joints after the light transmission.
⇲ A variety of input and output signals are very easy to achieve the machine's automated production and assembly line production.
⇲ Solder joints non-pollution, weld strength and toughness at least equivalent to or stronger than the base metal.
⇲ Touch screen input, friendly human-computer interaction makes setup and operation easier. The operating system is easy to learn and easy to operate.
⇲ A variety of angle nozzles and multiple specifications of wire feed nozzles are available to meet the welds of different projects.

IV、What Is A Handheld Laser Welding Gun?
Handheld laser welding gun is a portable welder combined with laser generator, controller, cooling system, and automatic wire feeder to achieve stitch, nail, butt, lap, edge,
crimp, and T welding, as well as more types of metal joints. The hand-held laser welder gun is flexible and convenient, which can realize long-distance and outdoor welding.
The user-friendly operating mode enables the weldable parts in any position and at any angle, which is suitable for various complex metal joints.
The hand-held laser beam welding gun is composed of a gun body, a cooling chamber and a protective gas chamber. It is not only simple and compact in structure, easy to
operate and carry anywhere, but also can be easily connected to the cooling medium source and the protective gas source, so that the laser gun can be effectively cooled, and
the working area can also be effectively used. A protective gas atmosphere is formed, which makes the weld quality reliable.

V、Portable Laser Welder Applications
Portable laser welders can weld stainless steel, carbon steel, brass, copper, aluminum, gold, chromium, silver, titanium, nickel, platinum, rhodium, tantalum, niobium,
tungsten, molybdenum and other metals or alloys, which can also weld a variety of different types of metal materials, including brass to stainless steel, copper and brass,
titanium and molybdenum, titanium and gold, nickel and copper, and so on.
Handheld laser welding machines are applied to all walks of life from home use to industrial manufacturing:
Aviation - Engine casings, wing spacers, fuselage skins and ribs, wall panels, bellows.
Electronic Instruments - Integrated circuit leads, picture tube electron guns, all-tantalum capacitors, speed control tubes, instrument hairsprings.
Machinery - Precision springs, dot matrix printer parts, metal thin-walled bellows, thermocouples, electro-hydraulic servo valves.
Steel Metallurgy - Welding silicon steel sheets with a thickness of 0.2~8mm and a width of 0.5~1.8mm, high, medium and low carbon steel and stainless steel, the welding
speed is 100~1000cm/min.
Automobile - Roof, body, side frame, automobile chassis, transmission device, gear, ignition center shaft and dial assembly, etc.
High-Speed Rail - Honeycomb structure of car body.
Ships - Decks, cabin bulkheads, cabin walls, flat plate sandwich members.
Medical - Pacemakers and lithium-iodine batteries used in pacemakers.
Food - Food cans (using laser welder to replace traditional soldering or contact high-frequency welder, which features with non-toxic, fast welding speed, material saving,
beautiful joints, and excellent performance).
Others - Gas turbines, heat exchangers, dry cell zinc and copper casings, nuclear reactor parts.
Auto wire feeder
The machine is equipped with automatic wire-feeder device, which can easily adjust the parameters and provide multiple choices for customers.It can effectively make up for the welding seam produced in the welding process, so that the welding more closely bonded.
RD Welder-SW-V2 Control System
This state-of-the-art system boasts support for multiple languages and offers unparalleled accessibility. The interface is intuitively designed for clarity and ease of use
Empower laser welding head
High frequency swing wedling head , can be widely use in different metal , it have double protect lens ,and high temperature sensor inside laser head , can prevent high degree damage head
Fiber laser wires 20 meter
It is standard equip 20 m length fiber cable , for more convenient to realize long distance and large area flexible welding and reduce operation restrictions
Nozzle and lens
Making customized nozzle to meet different metal welding demands .to realize better working effective .the whole machine is easy to learn and operate .for fresh people it's only takes about 10 minitues to use it well
Laser generator and water chiller
The laser generator power is 6000W.
Teyu water chiller have more good cooling effective ,during operating the welding machine , the laser generator will generate much heat , if the heat is not eliminated,lead to machine can not work normally , even damage laser
Handheld Laser Welding Machine Technical Parameters
| Model | USJ6000W |
| Laser Power | 6000W |
| Laser WaveLength | 1080nm |
| Fiber Length | Standard 20 Meters |
| Operate Mode | Continuation |
| Cooling Chiller | Industrial Water Chiller Inside |
| Working Environment Temperature Range | 15-35 ℃ |
| Humidity Range of Working Environment | < 70% No Condensation |
| Weld Thickness Recommendations | 0.5 - 8mm |
| Working Voltage | 380V/3P |

Consumables:

Packing list for intelligent pendulum handheld welding head:


Welding parameter table:

Optionals:
1.The machine is designed for single-pendulum welding by standard specifications; however, it can be upgraded to a double-pendulum welding mode if needed.
Single and Double Pendulum Welding Machines:
Key Conclusions: A single pendulum oscillates unidirectionally along the X-axis, suitable for simple straight lines/narrow seams; a double pendulum operates on both the
X and Y axes, enabling complex trajectories, adapting to wide seams, thick plates, and irregularly shaped parts, offering better consistency but at a higher cost.
I. Quick Overview of Key Differences
• Motion: A single pendulum oscillates only along the X-axis, resulting in a straight line; a double pendulum operates on both the X and Y axes, allowing for straight lines,
circles, figure-eights, triangles, etc., offering greater flexibility.
• Galvanometer Configuration: A single pendulum has one galvanometer motor + lens; a double pendulum has two (multiple Y-axis motors), resulting in a more complex
structure.
• Penetration Depth and Efficiency: A single pendulum has a more concentrated laser spot, resulting in slightly better penetration depth with wire feeding; a double pendulum
offers more uniform energy distribution, controllable heat input, and less deformation, making it suitable for thick plates and dual-wire feeding scenarios.
• Operation and Maintenance: A single pendulum is easy to use, simple to maintain, and low in cost; a double pendulum requires programming/parameter adjustment
capabilities, leading to higher maintenance and procurement costs. • Applicable Scenarios: Single pendulum is suitable for thin plates, simple structures, and batch standard
parts; double pendulum is suitable for thick plates, irregularly shaped parts, wide gaps, dissimilar materials, and complex trajectories (such as fish scale patterns).
II. How to Choose the Right One
•Choose a single pendulum: For limited budgets, simple workpieces, and a focus on easy maintenance and low cost, such as conventional thin plate linear welding and
small batch standard parts.
• Choose a double pendulum: For complex trajectories/wide gaps/thick plates/dissimilar materials, and a focus on batch consistency and weld quality, such as pressure
vessels, automotive structural parts, and precision irregularly shaped parts.
III. Key Parameters and Precautions
• Single pendulum: Control the amplitude, frequency, and welding speed to avoid excessive amplitude leading to shallow penetration/undercut.
• Double pendulum: Focus on adjusting the XY amplitude, frequency, and phase difference, and coordinate with wire feeding/gas parameters to adapt to complex
trajectories and materials.
Cost Reference: The equipment and maintenance costs of double pendulum are typically 30%-50% higher than single pendulum, but the efficiency and yield advantages
are significant under complex working conditions.
Why Choose Dual-Swing Laser Welder?
A dual-swing laser welding machine is a type of versatile welder with two swinging axes to efficiently join materials, typically metals, through precise and controlled heating.
This design enables the double-axis laser welder to produce high-quality welds with minimal distortion and can be particularly useful for complex geometries and delicate
components in industries such as automotive, aerospace, shipbuilding, electronics, and medical device manufacturing.
High Welding Quality
Dual-axis laser welder can ensure uniform heating and fusion of the welding area, resulting in stronger and more reliable welds.
Increased Productivity
The double-swing movement allows for faster welding speeds and reduced welding time.
Versatility
Double-swing laser welder can be used for welding a variety of materials and joint configurations.
Improved Accessibility
The swing motion enables better access to hard-to-reach areas, making it ideal for complex welding projects.
Reduced Heat Input
The controlled movement helps to minimize heat input, reducing the risk of distortion and damage to the workpiece.
The double swing welding gun has six welding modes to choose from. Different welding modes can make the welding surface more beautiful and present different welding
process patterns. Multi-mode welding has better filling effect and stronger welding than single horizontal line welding.

2.This machine can function as a simple welding machine, a simple cleaning machine, a three-in-one (welding, cutting, cleaning) machine, or a four-in-one (welding, cutting,
cleaning, and cleaning weld seams) machine.
The following are the different laser heads in four different modes of the four-in-one design:

Four-in-one spare parts:


3.The machine comes standard with one roll of carbon steel wire, but customers can choose to purchase it locally according to their needs.

4.Protective goggles are included with the machine; customers can choose to purchase several pairs as spares, or they can buy them locally.

Our Factory:




Machine Packing and Shipping:


Senior engineer for after-sales service:

Customer Feedback:


Customer visiting:




Certificates:

Handheld Fiber Laser Welding Projects





Laser Welder vs MMA Welder vs MIG Welder vs TIG Welder
MMA Welder (Manual Metal Arc Welder), also known as MMAW or SMAW (Shielded Metal Arc Welder), features with excessive weld spatter, low filler metal utilization, and
the need to frequently remove slag and replace rods, resulting in extremely slow speed and low production efficiency. In addition, the higher reliance on rods requires
welders with operating skills and experience.
MIG Welder (Metal Inert Gas Welder) features with high wire consumption and heat input, making thin metal sheets easy to deform and burn through, medium-thick metal
plates require grooves, resulting in rough welds that require subsequent polishing.
TIG Welder (Tungsten Inert Gas Welder) features with shallow penetration depth and large melting width, which makes it only able to weld thin sheet metals, and results in
large deformation. Moreover, high current will cause the tungsten electrode to melt and evaporate, and manual wire filling is difficult and inefficient.
Handheld Laser Welder features with environmentally friendly and pollution-free, deep penetration, high speed, smooth and clean welds with small deformation, which
reduces the follow-up grinding process, resulting in straight and uniform welds without professionals.
MMA, TIG, and MIG welding machines require experienced welders, and starters with extensive training and research, while a handheld laser welder is intuitive, concise,
user friendly, easy to use, which is preset with mostly used parameters, and you can customize the setting and save what you need, a beginner can easily get started after
a few hours of learning.
The speed of MMA, TIG, and MIG welders typically does not exceed 1 centimeter per second, while the speed of handheld laser welders can reach 2-10 centimeters per
second, and its efficiency is 2-10 times that of traditional manual arc welders. In addition, the handheld laser welder can easily weld various types of metals, including
ordinary steel (such as carbon steel, stainless steel, galvanized steel), aluminum alloy, and brass, and the weld penetration depth (WPD) can reach 8mm for steel, and
6mm for aluminum alloy or brass.
Which One Is Better? - Pros And Cons Comparison
| Comparison Items | Arc Welder | Laser Welder |
|---|---|---|
| Heat Input | High | Low |
| Work Piece Deformation | Big | Small |
| Bonding Strength | Low | High |
| Subsequent Processing | Polish | No Polish |
| Welding Speed | Slow | 2-10 Times Higher |
| Consumptive Material | More | Less |
| Operation Difficulty | Complicated | Easy To Use |
| Human Safety | Unsafe | Safe |
| Environmental Protection | Polluted | Environmentally Friendly |
| Welding Defects | Good | Good |
| Light Spot Width | Not Adjustable | Adjustable |
| Welded Quality | Inferior | Good |
Pre-Sale Service
1. Free sample welding service:
For free sample testing, we will do testing in our factory and make video to show you the welding process and result, or send samples to you to check the welding quality.
2. Progressing Solution Design:
According to customer’s product processing requirement, we can design the unique solution that supports higher manufacturing efficiency and better processing quality
for customer.
3. Customized machine design:
According to customer's application, we may revise our machine according to customer's convenience and high production efficiency.
After sale service:

1> The machine warranty 1 year
2> 5 sets consumable nozzles free
3> a> During the warranty period, in case of failure or part damage (except human factors and force majeure factors), the seller shall be responsible for free repair. The
parts need to be replaced will be provide from the seller for free (except the wear-quick part)
b> After the warranty period expired, the buyer only need to pay the actual maintenance cost
c> UNISTAR laser will make return visit of customers at regular time one year
4> We can offer engineers go abroad installation and training , 150USD/One day
Why choose us?
Jinan Unistar Machinery Co.,Ltd are specializing in manufacturing and exporting cnc machine and laser machine since 2002 years. The company has two big factory, one
is cnc router factory, another is laser machine factory
UNISTRCNC has professional technical and research teams with rich experience of cnc router, ATC cnc Router, Laser machine, Laser cutting machine, Laser marking machine,
cnc metal engraving machine, cnc plasma cutting machine, Fiber metal cutting machine.
FAQs
1.Is it easy to use a handheld laser welder?
A handheld laser welder is user-friendly with a touch screen controller, which is easy to use and requires no experience. A beginner can easily operate it after learning and
operating it for a few hours, which is much easier than MMA, TIG and MIG welder that takes years of practice to become a professional.
2.Can a laser weld different types of metals?
You can use lasers to join different types of metals to each other, including brass to aluminum, copper to brass, titanium to molybdenum, titanium to gold, nickel to copper,
brass to stainless steel.
3.Can a laser join metal parts of different thicknesses?
You can laser to weld metal parts of different thicknesses together for all metal joints such as butt joints, T (tee) joints, edge joints, corner joints and lap joints.
4.Is a handheld laser welder safe to operate?
A handheld laser welder features an emergency stop button, which can shut down the welder immediately in an emergency. Double safety light buttons ensure safe operation.
The welding gun and optical fiber are safely and reliably grounded to prevent electric shock accidents. All in all, it's safe to operate. But just in case, any operator should take
the usual precautions before operating, including wearing laser safety eyewear and welding protective masks and gloves.
5.How many modes of laser welding are available?
Lasers come with a variety of welding modes, each with their own pros and cons, but here are the five mostly used.
Spot Weld Mode
Create the same spot weld.
Pulse Mode
Laser pulses produce lower energy, slower welding speeds, and less heat input.
Continuous Mode
The laser fires continuously for maximum penetration and welding speed.
High Peak Power Weld Mode
High power short pulses penetrate reflective metals.
Multi-Stage Weld Mode
Repeat positioning or overlapping welds.
6.How to use a handheld laser welding machine?
Turn on the power and turn on the laser welder, and observe whether the water temperature is appropriate (usually set at around 21°C, it can be adjusted appropriately
between 20 and 25°C according to the situation. Antifreeze needs to be added when the weather is cold, and antifreeze needs to be added when the temperature rises.
Replace it with pure water), then turn on the laser switch, select the welding mode according to the metal parts to be welded, set the required parameters and pick up
the handheld laser gun and start welding. During working, do not look directly into the laser beam with your eyes and do not touch it with your hands to avoid injury. If
there is an emergency such as water leakage or abnormal sound, press the "emergency stop" switch immediately. After working, turn off all equipments in use and the
main power switch in turn.
Look forward to hearing from you
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